Recently, Xiyue has independently developed the "A System and Method for In-Furnace State Detection Based on Visual Recognition" and has obtained a national invention patent authorization. This marks that the company has added another core independent intellectual property in the field of intelligent monitoring of metallurgical furnace conditions.
In traditional smelting production, there are significant air pollution issues within the furnace, making it difficult to accurately determine the boundaries, liquid levels, and potential splashing hazards of the molten pool. The errors in manual observation are large, and there are shortcomings in safety and production control. This patent specifically addresses the detection challenges in complex smelting conditions, and builds a new detection system based on machine vision and deep learning algorithms.
This technology first performs brightness normalization and registration of the furnace internal images, extracts multi-scale wavelet decomposition feature tensors, and separates the two types of features (furnace pool and smoke dust) through the dual-path Vision-KAN encoding network; based on the smoke dust density model, it completes feature gating adjustment, reconstructs clear furnace pool images, precisely segments the furnace pool boundary, identifies the liquid level line, and simultaneously outputs the splashing risk map, and automatically generates the comprehensive assessment of the smelting process status.
The entire system significantly reduces the identification errors caused by smoke and dust obstructions, greatly improves the accuracy and stability of molten pool state detection, enables real-time intelligent prediction of the furnace condition, effectively reduces the risk of production abnormalities, and helps improve the quality, reduce costs, and ensure safety in the refining process.
For a long time, Xiyue has been deeply engaged in the research and development of metallurgical intelligent equipment, and has continuously laid out patents related to intelligent detection and automatic control. The implementation of this invention patent has further improved the company's intelligent smelting technology system. In the future, Xiyue will accelerate the application of this technology to empower the high-quality development of green metallurgy with digital and intelligent innovations.
Post time: Jul-16-2026